Rapid-Setting Concrete Patching

MasterEmaco T 1060 General Purpose/All Weather is a one-component shrinkage-compensated very rapid-setting cement-based mortar. It is designed for repairing horizontal concrete surfaces where high-early strength gain is required.

Recommended uses:

• Interior and exterior
• Horizontal surfaces
• Applications requiring high early-strength gain
• Structural concrete repairs
• Partial and full-depth repairs

Features:

• Extra low permeability helps minimize chloride intrusion
• Excellent resistance to freeze/thaw cycling
• Shrinkage compensated, minimizing cracking from drying shrinkage reducing stress at the bond line
• Proprietary cement blend bonds to carbonated and noncarbonated concrete substrates

Benefits:

• Very rapid-setting so that structures can be opened to vehicular traffic in 1 hour
• Low residual moisture, can be coated in as little as 4 hours
• Can be extended up to 100% by weight providing higher yields

Formerly known as 10-60 Rapid Mortar Repair

MasterEmaco T 545 is a one-component magnesium phosphate-based mortar. Offered in two formulations: T 545 for ambient and substrate temperatures below 85° F (29° C) and T 545HT for ambient and substrate temperatures ranging from 85 to 100° F (29 to 38° C).

Recommended uses:

• Interior and exterior
• Horizontal and formed vertical overhead repairs
• Applications requiring high early-strength gain
• Structural concrete repairs
• Partial and full-depth repairs
• Cold temperature repairs grouting applications such as anchor bolts, rebar, dowel rods and precast applications, e component to just add water and mix
• Takes rubber tire traffic in 45 minutes, Wide temperature use range from below freezing to hot weather exposures
• Air cure only, no wet curing compounds required
• Coefficient of thermal expansion similar to Portland cement concrete for more permanent repairs
• Higher sulfate resistance than conventional mortars

Benefits:

• Reaches 2,000 psi compressive strength in 1 hour to rapidly return repairs to service
• Very low drying shrinkage for improved bond to concrete for repair and anchoring, applications
• Resistant to freeze/thaw cycles and deicing chemicals so it is usable in most environments

Formerly known as SET 45