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Repair Mortar

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MasterEmaco S 440 is a one-component, shrinkage-compensated, self-consolidating repair mortar. It is designed for large volume repairs, including structural elements in applications from 2"(51 mm) to full depth.

Recommended uses:

  • Interior and exterior
  • Large volume structural repairs
  • Repair or replacement of concrete elements

Features:

  • Dual expansion system compensates for shrinkage in plastic and hardened states
  • Low permeability protects against carbon dioxide and chloride intrusion
  • Excellent freeze/thaw resistance for durability in cold, wet environments
  • Self-consolidation minimizes honeycombing without vibration

Benefits:

  • High-early strength allows early form removal
  • Flowability makes it ideal for placement by pumping or pouring into congested locations

Formerly known as LA40 Repair Mortar

BASF MasterEmaco® T 310 CI, 55 lb Bag

MasterEmaco S 466CI is a flowable, shrinkage-compensated repair concrete. It is designed for large volume repairs, including structural elements in applications from 1" (50 mm) to full depth. It has a unique formulation that provides excellent bond, resistance to sulfates and chlorides, high electrical resistivity, low permeability, high-compressive strengths, and protection from corrosion.

Recommended uses:

  • Interior and exterior
  • Large volume structural repairs
  • Repair or replacement of concrete elements

Features: 

  • Very low chloride permeability and an integral corrosion inhibitor protects reinforcing steel
  • Only requires the addition of potable water
  • High compressive strength
  • Abrasion resistant for repairs requiring protection from vehicular traffic

Benefits:

  • Excellent freeze/thaw resistance for durability in cold, wet environments, flowability makes it ideal for placement by pumping or pouring into congested location
  • Shrinkage-compensated, minimizing cracking from drying shrinkage reducing stress at the bond line

Formerly known as Emaco

MasterEmaco S 477Cl is a flowable shrinkage-compensated, form-and-pump repair mortar design for preplaced aggregate applications including structural elements. It provides high pumpability for structural repairs of columns and beams. Highlights: Very low chloride permeability and an integral corrosion inhibitor protects reinforcing steel, Flowability makes it ideal for placement by pumping or pouring into conjested locations, Excellent flowability for preplaced aggregate applications, Shrinkage compensated, minimizing cracking from drying shrinkage reducing stress at the bond line, Excellent freeze thaw resistance for durability in cold, wet enviornments, Only require the addition of potable water. Substrates: concrete.

MasterEmaco S 488CI repair mortar is a one-component, shrinkage-compensated, fiber-reinforced product that contains an integral corrosion inhibitor. It can be applied vertically or overhead by low-pressure spraying or hand troweling.

Recommended uses:

  • Interior and exterior
  • Vertical and overhead
  • Severe service environments such as sewer, lift stations, marine structures, and water collection

Features:

  • Only requires the addition of potable water
  • Achieves a tenacious bond to substrate without the need for a bonding agent
  • Very low chloride permeability and an integral corrosion inhibitor protects reinforcing steel
  • ANSI/NSF 61 certified for drinking water systems

Benefits:

  • Low-pressure sprayability improves placement speed and minimizes rebound for low waste
  • Sulfate-resistant and freeze/thaw durable for use in harsh environments
  • High early and ultimate compressive, flexural, and bond strengths for long-lasting, durable repairs
  • Low shrinkage produces stable, durable bond

Formerly known as Emaco

MasterEmaco T 545 is a one-component magnesium phosphate-based mortar. Offered in two formulations: T 545 for ambient and substrate temperatures below 85° F (29° C) and T 545HT for ambient and substrate temperatures ranging from 85 to 100° F (29 to 38° C).

Recommended uses:

  • Interior and exterior
  • Horizontal and formed vertical overhead repairs
  • Applications requiring high early-strength gain
  • Structural concrete repairs
  • Partial and full-depth repairs
  • Cold temperature repairs grouting applications such as anchor bolts, rebar, dowel rods and precast applications, e component to just add water and mix
  • Takes rubber tire traffic in 45 minutes, Wide temperature use range from below freezing to hot weather exposures
  • Air cure only, no wet curing compounds required
  • Coefficient of thermal expansion similar to Portland cement concrete for more permanent repairs
  • Higher sulfate resistance than conventional mortars

Benefits:

  • Reaches 2,000 psi compressive strength in 1 hour to rapidly return repairs to service
  • Very low drying shrinkage for improved bond to concrete for repair and anchoring, applications
  • Resistant to freeze/thaw cycles and deicing chemicals so it is usable in most environments

Formerly known as SET 45

MasterEmaco N 425 is a one-component fast-setting polymer modified portland cement-based repair mortar for vertical and overhead concrete and masonry surfaces Available in 43lb bags.

Recommended uses:

  • Interior and exterior
  • Vertical and overhead
  • Above and below grade
  • Spalls or holes in concrete
  • Deteriorated edges

FEATURES:

  • Non-sag consistency able to be placed in 2"(51 mm) thick lifts
  • Readily sculpted, shaved, and finished to match existing substrate
  • Very low chloride permeability and an integral corrosion inhibitor protects reinforcing steel
  • Only requires the addition of potable water,

Benefits:

  • Low shrinkage produces stable, durable bond
  • Lightweight microscopic beads improve vertical and overhead workability
  • Polymer modification improves adhesion and provides increased freeze/thaw stability

Formerly known as Gel Patch

MasterEmaco T 1061 is a one-component, shrinkage-compensated, cement-based mortar with an extended working time. It is designed for repairing horizontal concrete surfaces.

Recommended uses:

  • Interior and exterior
  • Horizontal surfaces
  • Applications requiring high early-strength gain
  • Structural concrete repairs
  • Partial and full-depth repairs

Features:

  • Extended working time
  • Extra low permeability helps minimize chloride intrusion
  • Excellent resistance to freeze/thaw cycling
  • Shrinkage-compensated, minimizing cracking from drying shrinkage reducing stress at the bond line
  • Proprietary cement blend bonds to carbonated and noncarbonated concrete substrates

Benefits:

  • Rapid-setting for quick turn-around repairs
  • Low residual moisture, can be coated in as little as 6 hours
  • Can be placed neat up to 2” (50 mm) thickness
  • Can be extended up to 100% by weight providing higher yields

Formerly known as 10-61 Rapid Mortar

MasterEmaco T 1060 General Purpose/All Weather is a one-component shrinkage-compensated very rapid-setting cement-based mortar. It is designed for repairing horizontal concrete surfaces where high-early strength gain is required.

Recommended uses:

  • Interior and exterior
  • Horizontal surfaces
  • Applications requiring high early-strength gain
  • Structural concrete repairs
  • Partial and full-depth repairs

Features:

  • Extra low permeability helps minimize chloride intrusion
  • Excellent resistance to freeze/thaw cycling
  • Shrinkage compensated, minimizing cracking from drying shrinkage reducing stress at the bond line
  • Proprietary cement blend bonds to carbonated and noncarbonated concrete substrates

Benefits:

  • Very rapid-setting so that structures can be opened to vehicular traffic in 1 hour
  • Low residual moisture, can be coated in as little as 4 hours
  • Can be extended up to 100% by weight providing higher yields

Formerly known as 10-60 Rapid Mortar Repair

MasterEmaco N 424 is a general purpose, fast-setting, non-sag cement-based repair mortar for small repairs on vertical, horizontal, and overhead surfaces. Recommended uses: Interior and exterior, Vertical and overhead, Above and below grade, Spalls or holes in concrete, Deteriorated edges. FEATURES: Non-sag consistency able to be placed in 1"(25 mm) thick lifts, Fast-setting, Only requires the addition of potable water.
BASF MasterEmaco® N 427, 50 lb Bag
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